DMG MORI MONITORING

The entire manufacturing process at a glance with the Monitoring APPs.

  • Visualisation of the current status of all DMG MORI machines
  • Evaluation of machine running times and faults
  • Visualisation and analysis of machine sensor data


DMG MORI MONITORING 

Visualisation and analysis of relevant machine data

Monitoring APPs by DMG MORI enable continuous digital analysis of the production process, provide information about the current production status, analyse and visualise machine sensor data and enable the early identification of machine errors. This digital transparency increases your planning reliability and productivity and also provides a great starting point for digitisation.

STATUS MONITOR
MESSENGER
CONDITION ANALYZER
PERFORMANCE MONITOR
PRODUCTION COCKPIT

STATUS MONITOR 

CELOS Monitoring Apps Picture - STATUS MONITOR

Machine and order status at a glance 

  • Order information with number of units, batch size and remaining time
  • Display of the spindle load and vibration, as well as axle loads and positions
  • Settings information for current individual component processing

 

MESSENGER

CELOS Monitoring Apps Picture - MESSENGER

Live status of all machines 

  • Display of machine type and machine status using a signal light
  • Email & SMS notifications
  • Job progress and remaining time for the current component
  • Web-based & version for mobile devices
  • Data evaluation and reports including process report, loading, workpiece counters, override, cycle times, alarms 

CONDITION ANALYZER 

CELOS Monitoring Apps Picture - CONDITION ANALYZER

Analysis of machine sensor data 

  • Prevention of machine downtimes thanks to component-based analyses of the machine status
  • Preventive maintenance thanks to analysis of power, vibration, temperature and lubrication
  • Improvement of the workpiece quality thanks to analysis and optimisation of NC processes
  • Available on all CELOS control panels, as well as on PC, tablet and smartphone

PERFORMANCE MONITOR 

CELOS Monitoring Apps Picture - PERFORMANCE MONITOR

Machine availability & efficiency 

  • Analysis & visualisation of system efficiency
  • Optimisation of the effective production time
  • Detailed analysis of interruptions in the production process by means of identification and feedback of downtimes directly on the machine with CELOS
  • Available on the machine and on PC, tablet and smartphone

PRODUCTION COCKPIT 

CELOS Monitoring Apps Picture - PRODUCTION COCKPIT

Information that is relevant to production at a glance

  • Real-time capture and visualisation of machine and process data
  • Individually configurable user view of all information relevant to production
  • Visualises live data from MESSENGER and information from DMG MORI PLANNING
DMG MORI CONNECTIVITY 

Connecting DMG MORI machines to the Digital Factory

Secure connectivity is the basis for data-based applications, such as monitoring or remote service. We provide the IoTconnector, for example, for networking your existing DMG MORI machine.

IoTconnector RETROFIT KIT​​​​​​​

Retrofitting connectivity is easy

  • Secure networking of existing DMG MORI machines
  • Integrated magnetic holder, as well as USB and ethernet connection
  • OPC-UA, MTconnect and MQTT enable data exchange via the IoTconnector – on the premises or via the Cloud
  • IT security thanks to an integrated firewall and virus blocker with automatic updates to ensure the highest-possible level of protection against external attacks
  • Basis for future applications
SENSORS & COMPONENTS 

More sensors. Increased transparency. Improved availability.

With the I4.0 packages by DMG MORI, you will increase the intelligence of your machine, increase productivity and availability and thus profit from the opportunities provided by monitoring.

Sensor Package I4.0
Maintenance Package I4.0
The perfect team: Condition Analyzer

Sensor Package I4.0

Power trio for process monitoring, optimisation & analysis 

The Sensor Package I4.0 contains three sensors for monitoring, analysing and optimising machine processes.

  • MPC (Machine Protection Control) 
    Preventive protection thanks to imbalance identification, bearing diagnosis and vibration monitoring
  • SGS (Spindle Growth Sensor)
    Identification of and compensation for spindle displacement

  • IKZ flow controller
    Volumetric flow monitoring to ensure the required cooling capacity is achieved

Maintenance Package I4.0 

Process stability. Process quality. Energy efficiency.

The Maintenance Package I4.0 contains three preventive maintenance components and ensures optimum tool clamping force, automatic lubrication and minimal wear.  

  • powerCHECK – process stability
    Automatic detection of the tool clamping force with defined measurement cycles
  • lubriTOOL – process quality
    Automatic lubrication tool with a cycle that can be adjusted individually
  • Pneumatik-Monitoring – energy-efficient
    System for the detection of leaks and for monitoring the pneumatics 

The perfect team: Condition Analyzer

CONDITION ANALYZER picture

Highest level of productivity & availability 

The CONDITION ANALYZER makes the perfect addition to your I 4.0 packages, as it analyses the additional information and provides a clear visualisation of the data.

With the information from the SENSOR PACKAGE I 4.0 and MAINTENANCE PACKAGE I 4.0, machine-side performance and status analyses can be carried out and qualified forecasts regarding possible errors can also be provided.

REFERENCES 

“At DECKEL MAHO Seebach, we want to continuously integrate DMG MORI products and services in the field of digitisation and are equipping our premises accordingly.

As a production manager, it is particularly important that I am aware of the current status of our machines, in order to be able to respond quickly when necessary. CELOS Digital Monitoring APPs enable me to carry out continuous digital analysis of my production process.

They provide me with information about the current production status, analyse and visually represent machine sensor data and enable the early detection of any machine faults. Digital Monitoring is also perfectly suited as an introduction to digitisation.”

Thomas Hauer, Production Manager DECKEL MAHO Seebach

CELOS APPS – MONITORING 

CELOS Monitoring APPs allow you to increase your planning reliability and productivity thanks to digital transparency.

Overview

An overview of Integrated Digitization

Find out more about DMG MORI products and solutions for ongoing digitization– from the planning and preparation stages right through to manufacturing, monitoring and service.

Videos
Monitoring - Deckel Maho Seebach
CELOS Apps: Shopfloor Monitoring

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